Reveal The Whole Process Of Sintered Stone Slab Production

As a new type of home-building material, how can sintered stone slab achieve breakthroughs in performance and quality? Let’s take a look at the whole production process.

Raw Material Screening

All raw materials entering the factory must undergo strict inspection, sampling, moisture measurement, burn loss, cake test, and component analysis to ensure quality and stable production.

Raw Materials Ready Sintered Stone Slab Production — Raw Materials Ready

Raw Materials Inspection Sintered Stone Slab Production — Raw Materials Inspection

Testing And Analysis

The chemical composition analysis of raw materials is meticulous, and the sophisticated multi-element computer analysis will provide accurate and effective data for the production formula.

Materials Chemical Test Sintered Stone Slab Production — Materials Chemical Test

Batching And Feeding

The feeding process is monitored by the quality management department to ensure the stability of various process parameters;

The ingredients are batched according to the process feeding formula, and the materials are shoveled into the feeder by a forklift, and the feeder plays the role of weighing;

The quality management department monitors the vehicle and video monitors throughout the process to prevent mistakes.

Slurry Testing

The fineness, specific gravity, moisture, and flow rate of the slurry must be tested to meet the process standards before they can be released. If it does not meet the process standards, it must be returned to the ball mill for grinding; the slurry must be beaten into cakes every day, to measure the whiteness, and keep samples for subsequent follow-up and formula stability.

Transfer Pool Screening And Slurry Iron Removal

Screen the slurry for iron removal to effectively remove impurities in the blank.

Spray Tower Slurry Powder Making

Powder Storage And Aging

The powder must be stored and aged for a specific period to ensure the stability of moisture and particles; the powder enters the powder box for aging to ensure stable quality.

Pressing And Molding

Adopting the world’s top Sacmi sintered stone slab production equipment, continuous rolling molding technology, and a pressure of up to 38,000 tons.

Mold Slabs Drying Kiln

Three-layer drying kiln, drying will remove moisture from the body and ensure the strength of the sintered stone slab body.

Glaze Line Process

Using spray and bell-shaped glazing.

Digital Inkjet Printing

With the world’s first-class modern ceramic production equipment-Sacmi digital inkjet printer, breaking the industry specification tradition, ending the era of monotonous traditional tile surfaces and narrow practical applications, so that each sintered stone slab’s craftsmanship effect can truly achieve the decorative effect of one stone with multiple faces and free cutting.

Ensure that the glaze layer thickness is uniform, the flatness and transparency are perfectly improved, and the production process is fully mechanized and automated.

Semi-Finished Products Fired In Kilns

Semi-Finished Product Inspection

Take samples of each number to the color matching room from time to time to compare with the sample and pilot plate to observe whether the color changes;

Report abnormal situations to the relevant responsible department personnel on time;

Do a good job of testing the slab shape and thickness.

Cleaning And Grinding Of Sintered Stone Slab Polishing Process

For the antique matte surface, the surface dirt of the product needs to be polished and cleaned, and then the edge is ground. For the degree of dry grain products, it is necessary to do edge grinding before polishing and super clean and bright procedures.

Packaging, Storage And Sealing

Loading And Shipment

Professional loading, diversified products, complete specifications, reducing the loading and transportation troubles of customers’ diversified needs, meeting customers’ normal needs, and improving performance.

Sintered Stone Slabs 20GP Container Load Linx Sintered — Sintered Stone Slabs 20GP Container Load

IN THE END

As A New Stone Product, SINTERED STONE Has Become A Strong Competitor To Marble, Granite And Quartz Stone. Sintered Stone Is A Stone You Can Not Ignore. If You Also Want to Develop A Brand Of Your Own, Come To Us, We Are The Right Choice.